CNC metal fabrication and cutting

Trimming of small and medium series of unique CNC parts

When asking for a proposition please provide the following:

  • technical drawing,
  • number of items,
  • basic commodity,
  • surface treatment,
  • in case of panels a DXF file with 1:1 proportion,
  • in cacse of trimmed parts the STEP file and
  • all other production specifications.

In case of any inquiries about the production or in need of extra information please contact us.

Our machines

Akira Seiki PC700 HSC

Repetition accuracy: +/-0.003 [mm]

Spindle power: 6 HP

X axis distance: 700 [mm]                                                    

Y axis distance: 320 [mm]

Z axis distance: 300 [mm]

Main spindle distance from table: 180-480 [mm]

Table size: 760×320 [mm]

Max loading: 350 [kg]

Max engine max power: 4.47 [kW]

Max speed: 12000/20000(opt) [rpm/min]

Spindle taper: BT30

Main spindle cooling: air cooling

Rapid speed: X/Y/Z: 60/60/60 [m/min]

Positioning accuracy: 0.006 [mm]

Tool storage capacity: 14 [pcs]

Maximum tool diameter: 50 [mm]

Maximum tool length: 160 [mm]

Extra: Horizontal 4th axis

Akira Seiki PC700

Repetition accuracy: +/-0.003 [mm]

Spindle power: 6 HP

X axis distance: 700 [mm]

Y axis distance: 320 [mm]

Z axis distance: 300 [mm]

Main spindle distance from table: 180-480 [mm]

Table size: 760×320 [mm]

Max loading: 350 [kg]

Max engine max power: 4.47 [kW]

Max speed: 12000/20000(opt) [rpm/min]

Spindle taper: BT30

Main spindle cooling: air cooling

Rapid speed: X/Y/Z: 60/60/60 [m/min]

Positioning accuracy: 0.006 [mm]

Tool storage capacity: 14 [pcs]

Maximum tool diameter: 50 [mm]

Maximum tool length: 160 [mm]

Akira Seiki PC460 HSC

Repetition accuracy: +/-0.003 [mm]

X axis distance: 460 [mm]

Y axis distance: 320 [mm]

Z axis distance: 300 [mm]

Main spindle distance from table: 180-480 [mm]

Table size: 520×320 [mm]

Max loading: 250 [kg]

Max engine max power: 4.47 [kW]

Max speed: 12000 [rpm/min]

Spindle taper: BT-30

Main spindle cooling: air cooling

Rapid speed: X/Y/Z: 60/60/60 [m/min]

Positioning accuracy: 0.006 [mm]

Tool storage capacity: 14 [pcs]

Maximum tool diameter: 50 [mm]

Maximum tool length: 160 [mm]

Akira Seiki PC460 HSC ​

Repetition accuracy: +/-0.003 [mm]

Spindle power: 42 HP

X axis distance: 2060 [mm]

Y axis distance: 850 [mm]

Z axis distance: 815 [mm]

Main spindle distance from table: 100-915 [mm]

Main spindle distance from base: 860 [mm]

Table size: 2150 x 800 [mm]

T rabbets: 18X125X6 [pcs]

Max loading: 4000 [kg]

Standard loading: 2700 [kg]

Max engine max power: 31.29 [kW]

Max engine max power: 26.075 [kW]

Max speed: 14000/15000(opt) [rpm/min]

Base of tool: BT40/CAT40

Main spindle cooling: oil

Rapid speed: X/Y/Z: 36/36/30 [m/min]

Trimming speed X/Y/Z: 12/12/12 [m/min]

Positioning accuracy: 0.01 [mm]

Tool storage capacity: 36 [pcs]

Maximum tool diameter: 65 [mm]

Maximum tool diameter

without neighbouring tools: 130 [mm]

Maximum tool length: 350 [mm]

Extra: Tilting round table (4+1 axles)

GOODWAY GS2800 YS

Number of spindles: 6 [pcs]

Number of axles: 6 [pcs]

Number of revolver heads: 1 [pcs]

Main spindle power: 18.5 [kW]

Max speed: 35-3500 [rpm/min]

Main spindle by-pass: 75 [mm]

Max. turning-mill diameter: 570 [mm]

Max. feasible distance: 630 [mm]

C axis reset accuracy: 0.001 [°]

Cross spindle power: 7.5 [kW]

Spindle speed: 60-6000 [rpm/min]

Cross spindle by-pass: 38 [mm]

Max turning-mill distance:

C axis reset accuracy: 0.001 [°]

Revolver head

Tool storage capacity: 12 [pcs]

Driven tool positions: 12 [pcs]

Additional tools

SCHAUBLIN CNC-128 – CNC turning-mill
Swivel diameter: 300 [mm]
Max distance: 400 [mm]

Sodick - Spark erosion turning-mill
Working range: 370 x 270 x 250 [mm]

Charmilles Roboform – Sinker EDM turning-mill
Working range: 370 x 250 x 300 [mm]       

Flat-surface grinding machine
Working range: 600×500 [mm]

Cylinder grinding machine
Swivel diameter: 280 [mm]
Max distance: 750 [mm]

 

Locksmith/ Metal-work activities

Our modern structural locksmith-mill offers a wide range of possible services. In case of any welded stainless steel structures we take on projects until 1.5 tons in total weight. All the paneling within welded structures are cut by laser until 25mm thickness, above that we use a flame cutting process. Our highly skilled welders provide services on a very high standard including active gas-shielded arc welding (135.) and AWI Argon gas-shielded arc welding (141.).

  • Metal cutting until 25 mm thickness with laser technology
  • Metal cutting above 25 mm thickness with flame
  • Wielding until 40 mm thickness
  • Wielding until the total weight of 1.5 tons

NormaX - Real-time production control system

In order to effectively adhere to the demand for high-quality and fixed deadlines from our partners, we have decided to introduce the NormaX production control system.

With this software we are supervising the production processes real-time. It gives us a chance to control all aspects of the production, and signals if there are any discrepancies from the original plan. During these the system continuously reports on the performance, so we can optimize our processes accordingly.

The software can create a daily, shift-based production plan, which details which phase should be done in what exact time-frame and in what order. It also includes all the resources that are needed for each phase.

What is an added bonus, is that thanks to the built-in reporting function on the resources such as the time spent with work, the number of employees, the completion time and so on, the software provides an insight not only to the working hours of a project, but also gives a perfect base for a performance based evaluation.

As an online system it is not bound to a location, it can be accessed from anywhere, which makes it very practical and easy to use.

Passivation processes

All passivation procedures are done through our trusted network of external partners. Specific procedures:

  • Browning
  • Phosphate coating
  • Eloxation
  • Abrasive blasting (sandblasting)
  • Sintering, powder coat
  • Passivation

Thermoform processes

All thermoforming procedures are done through our trusted network of external partners. Specific procedures:

  • Salt-, gas-, plasma pulsed nitriting
  • Cementing, metallurgy
  • Sublimation
  • Normalizing, fluxing

Cutting techniques

  • Water jet cutting
  • Laser cutting
  • Spark erosion turning-mill

Optimize your processes with us!

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